Retrofit in practice 17th June 2021

The 2021 IHBC online Summer School“Historic Places – People Places” is on 17th and 18th of June and but Individual sessions are available for just £12 per session. See the programme here.    To book a single session go to Booking and enter the discount code SINGLE.  Jo Saady will be chairing the session on Thursday 17th June (11.00-12.30 BST) entitled Retrofit in Practise with local passivhaus designer Jim Miller followed by  Harry Paticas MBE of ‘Retrofit in Action for Tomorrow’.  The session ends with a 30min Q&A session so expect a heated debate on the hard face where sustainability meets heritage!

Victorian ‘EnerPHit’ tour a real hit!

Victorian ‘EnerPHit’ tour a real hit!

The tour of this retrofit to Passivhaus principals ran after the Hove ‘Passivhaus’ (new build) tour earlier in the day and it was great to again have so many enthusiastic attendees.

The June ’heatwave’ was a good opportunity to showcase the Internorm HV350 window and doors which have triple glazing and an integrated external blind enclosed in a further 4th pane of glass which really does dramatically reduce solar gain and help to negate overheating.  The venetian blinds are operated by a small solar panel (so need for wiring) and the solar panel and blind unit can be simply removed for maintenance and replacement, a truly great solution all round.  Note the photo shows the 4th pane open to provide access to the solar panel and blind.

While the retrofit demonstrated the strength of Passivhaus to truly deliver super low energy and comfortable buildings, it is clear that a cost versus benefit assessment in required on a case by case basis to optimise the benefits for a reasonable budget.  Meeting the Passivhaus EnerPHit criteria will be unaffordable for the vast majority of homeowners and is likely not to be the best use of funds and materials to reduce carbon emissions, an issue the Passivhaus movement is still developing.

‘EnerPHit’ costings

‘EnerPHit’ costings

So in the end we renovated the entire house from top to bottom, added a loft with en-suite, moved the bathroom and opened up the lower ground floor.  This added a bedroom (now 4), an en-suite and a second reception room which has transformed the house.  Internal floor area has only increased by the loft area from around 90m2 to a still modest 110m2.  Photos will be available once the decorating is completed later in the year and I’ll be blogging on lots of issues as I find time.

Remedial works, i.e. replumbing, rewiring, replastering, redecorating and strengthening etc i.e. effectively making good a building which had been badly built in ~ 1895 and unloved for many decades, cost around £90k.  The loft (including replacing the entire first floor ceiling and chopping the chimney stack in half) and opening up the lower ground floor cost around £65k.  Sustainable measures, i.e. beyond traditional building techniques to Building Regulations standards such as additional insulation, excellent airtightness, cold bridging reduction and the MVHR ventilation system cost perhaps £30k.  The nice to haves, i.e. good quality fittings another £30k, so the total works cost £210k.  As I do this for my day job, I provided the complete architectural services and this would have cost around £40k, and needs to be included, so the real cost is £250k.  (From my experience professional fees for deep retrofit can be as high as 20% if you really want to get the design and build right).  This is a staggering sum of money and raises lots of questions.  I will address the issue of added value once the house is fully decorated and we have estate agent valuations but it is clear that we cannot hope to recoup anywhere near this amount by the increase in the value of the property.  There are some follow-on savings such as (hopefully) negligible maintenance costs for decades to come which offset this amount to some extent.

Is it morally reasonable to spend such a huge sum?  Arguably, someone had to renovate the house at some point and the loft and internal re-configuration have made the house much more useable and the build costs are determined by the UK construction industry.  I find it difficult to justify spending £30k on nice to have’s but quality is a pleasure to use and the bits that wear and brake will be more robust and durable so last longer which is one of the main ways to be sustainable.

We spent £26k a few years back renovating the rear and we still need another £30k to renovate the front (internally insulate and add secondary glazing) so the final bill will be around £300k!  This will mean an average renovation cost of ~ £2,700 per m2 which is the same as high end new build!

What does it say about deep retrofit?  The deep retrofit element (i.e. works beyond simply meeting building regulations and the implicit poor construction performance) might end up being perhaps £60k depending on where you draw the line.  From a purely energy point of view, the deep retrofit might result in energy savings between £500 – £1,000 annually.  Some of fundamental interventions may last the lifetime of the building i.e. 60 – 100 years, others such as the plant and fenestration between 10 – 30 years so the lifetime energy savings could range from perhaps £500 for 30 years to £1000 for 60 years i.e. anywhere between £15k and £60k (but this needs a much deeper analysis to be anything more than a rough indication)

However, the house has been transformed by the deep retrofit element which has delivered comfort – which has improved beyond all recognition, especially the loft which is effectively Passivhaus performance (which I’ll address another time).  The simple energy cost saving calculation misses these more subtle benefits.  What’s the value of improved air quality, better acoustics both externally and within the house, better and longer sleep, less family arguments, improved health!?!  Subjects for future blogs.

Victorian ‘EnerPHit’ eaves airtightness

Victorian ‘EnerPHit’ eaves airtightness

Retrofitting airtightness to eaves is always a tricky detail.  The joists were boxed under and around with OSB / ply which was sealed first with Orcon F and then taped with Tecson Vana.  Solido SL was used to continue the airtightness to the wall as the fleece backing and can be plastered.  The black above the joists is 6mm acoustic strip.

Victorian ‘EnerPHit’ insulation to walls

Victorian ‘EnerPHit’ insulation to walls

A continuous 40mm semi rigid woodfibre batt thermally isolates the timber studwork from the (external) masonry party wall to the west with further woodfibre batts between and being water vapour open (and with the lime parge) should be a long term robust solution.  The east party wall is more complicated due to the elevated risk of damp due to the neighbour’s chimney stack and the MVHR ducts so vermiculite was poured all the way down the chimney flues and continued up to insulate the wall in the loft.  vermiculite doesn’t have quite as good thermal performance but it’s ability to flow into every area was critical and should stop flanking noise travelling up the chimney flues and negating efforts made with the floors!

Victorian ‘EnerPHit’ Triple glazed sash

Victorian ‘EnerPHit’ Triple glazed sash

Today we installed the new bathroom window, and true to the retrofit mantra of doing it once and doing it right, the window is made from Accoya timber so is dimensionally stable and will last perhaps 60 years plus, the glazing is triple with krypton gas to reduce sash thickness, high performance airtight seals all round, concealed balances within the sashes (which are not visible at all) and reduce air leakage and cold bridging.  This is a window developed over 2 years for another project and should be rolled out to the retrofit market!  Manufacured by Westgate Joinery.  Period detailing to match existing windows and you really can’t tell it’s super high performance.  Beautiful installation of expanding foam airtightness to the frame.

dav

Victorian ‘EnerPHit’– Internorm window

Victorian ‘EnerPHit’– Internorm window

The frame to the dormer is now up and the Internorm window and doors went in today.  More on the doors later, but  the window is triple glazed with a venetian blind mounted externally and a further fourth pane of glass to enclose the blind and keep it isolated from the weather.  In the winter the blind can be stowed away to maximise solar gain but in the summer when overheating is the issue the blind can be lowered and because it’s on the outside of the triple glazing it will be highly effective (unlike an internal blind).  The blind can also provide privacy and the fourth pane can be opened to allow for cleaning and easy replacement of the blind should it be required.  It’s a very neat and tidy solution to an awkward problem and does away with complicated and expensive external shading solutions.  Detailed with Intello for airtightness and Purenit to sills for cold bridging.

Victorian ‘EnerPHit’ – party walls

Victorian ‘EnerPHit’ – party walls

The party wall where the chimney has been removed was in a terrible state (as expected!) with holes visible into the neighbour’s chimney flues so a brick skin (shown partially complete) has been added to strengthen the structure and give a basic level of airtightness.  Additionally both party walls are being plastered in lime which will allow any existing and future moisture from the brickwork to migrate into the void between the new stud wall and escape through the roof (details to follow) and to further improve airtightness.  There is also a strip of Perinsul blocks (black on the photo) above the steel to reduce cold bridging and the second photo shows how this integrates with a Purenit sleeve to form a continuous thermal envelope around the steels (in grey) in this tricky configuration.  Note there is also a Spacetherm blanket around the back of the steel which can be seen in an earlier blog.  These hi-tech materials are rarely used in traditional buildings but are tools of the trade for high performance buildings and while they are expensive both in material and labor costs there is a significant reduction in heat loss, improved thermal comfort and additional safeguarding of the building fabric, and I would expect a payback over the lifetime of the building.

BSBM – TOUR sustainable renovation

I’m planning a tour of the latest stage in the renovation to my house, most notably a loft conversion which is in full swing and should be at an interesting stage for the BSBM meeting in JUNE on the 13th.  So instead of meeting at the Trafalgar I’m suggesting meeting on site (92 Livingstone Road, Hove, BN3 3WL) at 7pm and then we can head to a local pub around 8ish.   I’ll reconfirm nearer the time, but please let me know if you’re interested.  Phase 1 of the renovation was completed in 2014 and included external wall insulation and triple glazing.

Victorian ‘EnerPHit’ – wall plate

Victorian ‘EnerPHit’ – wall plate

An Intello membrane has been wrapped around the sole plate (support for the new dormer facade) which will be taped to the plaster below and to the wall / fenestration above which makes this awkward detail airtight for minimal effort and cost.  Keen eyes might notice that the floor joists are not treated to avoid unnecessary chemicals.  The tin roof is proving be be a great investment, allowing protected & dry working conditions and saving £££s every day by reducing temporary works.

Victorian ‘EnerPHit’ – steels

Victorian ‘EnerPHit’ – steels

The steels supporting the new loft floor bear into the party walls and until the neighbours undertake loft conversions this will be a significant heat loss.  The beam ends have been encased in Purneit (a structural insulation left over from another job) with 10mm of Spacetherm blanket behind.  Without going to the expense of 3D thermal bridge calculations it’s impossible to determine the improvement but simple U value calculations suggest both the Spacetherm and Purenit reduce the heat loss by a factor of 3.  The black paint is Blowerproof which provides the airtightness which is especially critical here as the brickwork is thin and weak.  The second image shows where the Purenit has been routered  to seat the steel bearing plate with the Spacetherm behind

dav

dav

dav

Victorian ‘EnerPHit’ – chimney

Victorian ‘EnerPHit’ – chimney

The chimney is being removed down to the loft floor to gain space, simplify moisture / thermal / airtightness detailing and critically to provide access to the 6 chimney flues to run ventilation ducting throughout the building for the MVHR.  With the tin roof there’s no need to weather proof over the weekend!

dav

Victorian ‘EnerPHit’ scaffolding

Victorian ‘EnerPHit’ scaffolding

So phase II of my house renovation starts shortly, mainly a loft conversion but also moving the bathroom and installing MVHR with the aim to further improve the comfort and energy consumption of the house.  Phase III (if it ever happens) will be secondary glazing and internal wall insulation (IWI) to the front.  The plan includes rebuilding the pitched roof, loft floor and part of the chimney so I’ve opted for a ‘tin roof’ which should recover the additional cost of around £2k by allowing work in all weather conditions (so maintaining the programme), working dry at all times thereby improving build quality and removing the need for temporary weather proofing.  Here’s the scaffolding prior to the sheeting being applied.

dav

dav

Victorian ‘EnerPHit’ EWI lessons learned

You may remember I installed external wall insulation (EWI) back in 2014 and unfortunately small gaps opened up between the insulation and the fenestration soon after completion.  These gaps were sealed with silicone and it’s now been 3 winters and there’s been no further movement so it would seem everything has stabilised.  So what happened and what can we learn.  Firstly, the training provided by the system supplier was woefully inadequate (something I suspect the whole industry could do better on) and compounded by a refusal to make a pre commencement site visit which considering that neither myself nor the installer had ever installed this or a similar system was indeed unwise.  Secondly (as seems to be common practice in the industry) the installer used the same contractors who undertake the rendering for the installation of the insulation and as this requires quite a high degree of craftsmanship, especially with the T&G woodfibre boards this became a painful process to get right.  On a recent job for a client we had to throw the specialist EWI contractors off the site and decided to use carpenters for the insulation but this causes problems for the guarantee and raises another issue the industry needs to get straight.  Thirdly, I pushed hard for a pull out test but neither the supplier or the contractor was prepared to do one which was unwise as the test performed after the works suggested that it was quite possible that some of the fixings may well have been inadequate and while in general this may not be outside the margin of safety for the system as a whole, it could be an issue locally and may well have been the cause of the excessive movement of the narrow strip between the door and window.  Surely it’s worth spending a few extra pennies to have longer fixings to avoid this risk?  Fourthly, the APU beads which form the first seal between the fenestration and insulation were specified by the system supplier but were unable to accommodate even small differential movement and so were not fit for purpose and indeed it may be wise to not fit them at all but I have not yet got to the bottom of this one, but the industry needs to – there’s no point fitting APU beads if they fail and the gaps need siliconing!  The possible issue of highly damp walls causing the woodfibre to swell / move still hasn’t been resolved as the system supplier would not provide any data on the moisture performance of the insulation or assist in testing the installation – surely, if we are to retrofit our old building stock then EWI is a critical part of the solution and we need to ensure robust installations.  However, the installation is a success and is working very well – it was just a bugger to make happen!

Victorian ‘EnerPHit’ EWI eave gutter

Victorian ‘EnerPHit’ EWI eave gutter

To reduce cold bridging at the eave the EWI needs to extend as high as possible and connect with the roof insulation.  Luckily the ceiling rafters extend over the walls allowing insulation to meet the EWI.  A bespoke gutter was specially designed and fabricated in one piece aluminium 4.7m long and fitted to the timber facia.  Leadwork was carefully dressed over neighbour’s gutters.  Note that  loft conversion at a later date will address the roof ventilation.

Gutter final

Victorian ‘EnerPHit’ EWI fixings

Victorian ‘EnerPHit’ EWI fixings

The devil’s in the detail and it’s no good if the system fails because water gets in where the fixings penetrate the render.  NBT specified Fisher Thermax fixings through the woodfibre insulation.  The drill bit tends to wander all over the palce in the woodfibre because it’s so ‘soft’ but the Thermax worked well.  Worth using stainless steel and note the plastic spacers on the RWP.  Need lots of silicone carefully placed to seal back to the Nanopor render.

Thermax

 

 

 

SVP fixing

 

 

 

 

 

 

RWP fixing

Victorian ‘EnerPHit’ abutment detail

Victorian ‘EnerPHit’ abutment detail

The garden walls both abut the main building allowing moisture to migrate into the building and are also a terrible cold bridge.  One garden wall was removed and replaced with a fence but the other side had to be retained on request from the neighbour.  To minimise the impact, the wall was rendered in lime to allow it to dry out and a lead saddle was installed again to keep the local part of the wall near the building dry.  The lead was dressed into the wall at an angle to assist in water running off away from the insulation (on the right in this photo).  You can also see the injected vertical DPC, the holes of which will be covered by the insulation

Victorian ‘EnerPHit’ EWI levelling coat

Victorian ‘EnerPHit’ EWI levelling coat

The brickwork was is such a poor condition and out of level that Baumit MP69 render system with reinforcement mesh was applied across the whole elevation.  The MP69 is lime based but does have some cement but has a similar breathability as pure lime with a mu of 10 – 15 so won’t impede the breathability of the wall as a whole.

 

 

 

Victorian ‘EnerPHit’ EWI windows install

Victorian ‘EnerPHit’ EWI windows install

The windows and door have been installed using plywood liners to allow the windows to be located outside the brickwork and in line with the insulation.  This also allows easy installation of the airtightness tape.  The fenestration by Internorm is triple glazed, triple sealed inward opening tilt and turn allowing the insulation to be wrapped around the frames and was supplied and fitted by the excellent CS-L

 

Victorian ‘EnerPHit’ EWI cement render

Victorian ‘EnerPHit’ EWI cement render

The original Victorian external lime render and internal plaster was a breathable construction but the lime has been replaced with cement externally and gypsum internally with vinyl paints applied to both sides to really make sure that water vapour can’t move through the structure!  Perhaps acceptable on a modern building but risky on a solid walled Victorian property with limited/No DPCs, dodgy eave details and garden walls etc abuting.   Cracked render then allows moisture in, especially driving rain, which is then trapped behind impervious layers resulting in soaked brickwork.  The real issue however, is the timber joists which in my case bear into the brickwork on the rear elevation.  The brickwork to the top floor bedroom was soaked due to faulty rainwater goods over 7 years ago and has never dried out.   Surprisingly the joist seem to have survived considering their prolonged exposure to damp brickwork but perhaps even though the house was very poorly built, the timber may have been much better quality than used today and/or the timber was able to wick away the moisture.  Not the case for the timber noggins placed in the walls for fixing the skirting, which has disintegrated.  The ground floor kitchen window had timber lintels installed probably in the 80’s/90’s and these have totally rotted through where they bear onto the brickwork.  It’s all about moisture and being vary careful not to trap it within the building structure.  Images below show the rotten timber lintel and damp brickwork (inside face)

 

 

Victorian ‘EnerPHit’ EWI

Victorian ‘EnerPHit’ EWI

Over the next few months I am renovating the rear of my house, adding external wall insulation (EWI) and replacing the fenestration.   The house is a Victorian mid terrace, 3 storeys, 9″ solid brick walls and is unusual in that there’s no return/extension at the rear so it’s flat across the back making EWI much simpler (relatively!).  The insulation will be 200mm NBT Diffutherm woodfibre with a lime render providing a breathable construction and will extend below the DPC.  There will be 5 new windows and a door all Internorm triple glazed inward opening tilt and turn.  All works will be airtight and minimise cold bridging where possible with a bespoke gutter to stradle the EWI.  The scheme will benefit from a £6000 government grant under the Green Deal Home Improvement Fund (GDHIF), unfortunately now closed to new applicants.  The next installment looks at the damage the cement render has done to the building fabric!